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Advances in CO2 Mineralization and Storage Technologies Using Solid Waste From Coal-Fired Power Plants

WANG Zhonghui1, LIU Hanxiao2,3,4*, YE Pengtao2,4, YU Liyuan2, LIU Pengju3, ZHOU Hao2   

  1. 1.China Energy Investment Group Co., Ltd., Dongcheng District, Beijing 100011, China; 2.Key Laboratory of Coal-fired Smoke Purification Equipment Research in Zhejiang Province (Zhejiang Feida Environmental Science & Technology Co.,Ltd.,), Zhuji 311800, Zhejiang Province, China; 3.Zhejiang Environmental Protection Group Ecological and Environmental Protection Research Institute Co., Ltd., Hangzhou 310000, Zhejiang Province, China; 4.School of Energy, Power, and Mechanical Engineering, North China Electric Power University, Changping District, Beijing 102206, China
  • Supported by:
    National Key Research and Development Program of China (2022YFC3701501); Zhejiang Province’s “Vanguard” and “Leading Goose” R&D Key Project (2023C03156)

Abstract: [Objectives] To meet CO2 emission reduction requirements in coal-fired power plants, the technical potential and methods of CO2 mineralization and storage using solid waste (fly ash, bottom ash, slag, desulfurization gypsum) are systematically studied to promote the cost-effective and efficient application of carbon capture, utilization and storage (CCUS) technology. [Methods] Firstly, the CO2 mineralization potential of typical solid waste is quantified, and its composition characteristics and storage mechanisms are analyzed. Secondly, the technical routes of direct carbonation (gas-solid dry method/aqueous solution wet method) and indirect carbonation (acid leaching/ammonium salt cycle method) are reviewed, and the reaction efficiency and energy consumption of the two methods are compared. Subsequently, the amine regeneration mechanisms and energy saving advantages of the integrated absorption-mineralization (IAM) are reviewed. Finally, the key parameters and economic bottlenecks of laboratory research and demonstration projects are summarized.[Conclusions] The annual mineralization potential of China’s coal-fired solid waste exceeds 35 million tons of CO2 (12 million tons from high-calcium fly ash and 23 million tons from desulfurization gypsum). Wet direct carbonation exhibits a fast reaction rate but incurs high costs for the waste liquid treatment, while indirect acid leaching method has high efficiency but high reagent regeneration energy consumption. The IAM technology can reduce the regeneration energy consumption by more than 60%. The demonstration project verifies the technical feasibility, but economic limitations may restrict large-scale application. Therefore, it is necessary to optimize the reaction conditions, develop high value-added products, and strengthen policy support.

Key words: CO2 mineralization, coal-fired power plants, solid waste, carbon capture, utilization and storage (CCUS), direct carbonation, indirect carbonation, integrated absorption-mineralization (IAM) technology