发电技术

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基于自编码器的锅炉受热面灰污监测建模

王克1,汪新悦2,谭鹏2,3,张成2,方庆艳2,3,陈刚2   

  1. 1.上海市特种设备监督检验技术研究院,上海市 普陀区 200062;2.华中科技大学煤燃烧国家重点实验室,湖北省 武汉市 430074;3.华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074
  • 基金资助:
    国家重点研发计划(2023YFB4102704);国家自然科学基金项目(52106011)

Autoencoder-Based Modeling for Fouling Monitoring on Boiler Heating Surfaces

WANG Ke1, WANG Xinyue2, TAN Peng2,3, ZHANG Cheng2, FANG Qingyan2,3, CHEN Gang2   

  1. 1.Shanghai Special Equipment Supervision and Inspection Institute, Putuo District, Shanghai 200062, China; 2.State Key Laboratory of Coal Combustion, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, China; 3.Department of Thermal Energy and Power Engineering, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, China
  • Supported by:
    National Key Research and Development Program of China (2023YFB4102704); National Natural Science Foundation of China (52106011)

摘要: 【目的】准东煤具有储量大、燃烧特性好的特点,但其碱金属含量高,易导致锅炉受热面沾污,而基于传统机理和数据驱动的方法在灰污监测建模中存在机理简化困难、缺少标签数据等问题,迫切需要准确可靠的沾污量化表征模型,用以指导吹灰决策和优化诊断。为此,提出了基于机器学习的受热面灰污监测建模方法。【方法】以某1 000 MW电站锅炉为研究对象,建立了包含控制系统的高精度动态仿真模型,并在此基础上构建了新特征参数,提出了基于自编码器(autoencoder,AE)和长短期记忆神经网络(long short-term memory,LSTM)的沾污量化表征建模方法。【结果】基于换热量偏差、出口蒸汽温度偏差等新特征参数的受热面灰污监测模型,在稳定负荷和变负荷工况下的误报率分别为0.6%和1.2%,有效规避了负荷变动对热工参数的影响。基于AE构建的灰污监测模型具有较高的精度和鲁棒性。【结论】所提模型可以准确地监测吹灰周期内受热面的积灰趋势,为锅炉受热面的灰污监测提供了新思路。

关键词: 煤电燃烧, 灰污监测, 自编码器(AE), 长短期记忆神经网络(LSTM), 准东煤, 异常检测, 特征参数, 锅炉受热面

Abstract: [Objectives] Zhundong coal is characterized by large reserves and favorable combustion properties, but its high alkali metal content tends to lead to fouling on boiler heating surfaces. Traditional mechanism-based and data-driven methods face challenges such as difficulty in mechanism simplification and insufficient labeled data in fouling monitoring modeling. Therefore, there is an urgent need for accurate and reliable models for fouling quantification characterization to guide sootblowing decisions and optimize diagnostics. To address these issues, a modeling method for heating surface fouling monitoring based on machine learning is proposed. [Methods] Taking the boiler of a 1 000 MW power plant as the research object, a high-precision dynamic simulation model incorporating the control system is established. On this basis, new characteristic parameters are established, and a fouling quantification characterization modeling method based on autoencoder (AE) and long short-term memory (LSTM) neural network is proposed. [Results] The fouling monitoring model for heating surface based on new characteristic parameters such as heat transfer deviation and outlet steam temperature deviation shows false alarm rates of 0.6% under stable load conditions and 1.2% under variable load conditions, effectively mitigating the influence of load fluctuations on thermal parameters. The fouling monitoring model based on AE demonstrated high accuracy and robustness. [Conclusions] The proposed model can accurately monitor the fouling trends of heating surfaces during sootblowing cycles, providing new insights for boiler heating surface fouling monitoring.

Key words: coal-fired combustion, fouling monitoring, autoencoder (AE), long short-term memory neural network (LSTM), Zhundong coal, anomaly detection, characteristic parameters, boiler heating surface